MBCD 1.3-4.1
THE HYBRID MODEL
Our mid size production coating machine series bridges the output gap between the pilot scale machines and the commercial production machines. The setup of the machine is similar to the commercial production machines. Thus an easy scale up is possible while you can still place the machines in your lab.
In the same manner as for the production machines additional units can be integrated in the machine to increase productivity and to handle more complex products:
- Slitting unit: saves one production step since the slitting into daughter coils is done inline.
- Doctor blade: coating of high viscous fluids
- Web storage system: allows 24/7 production without stopping the machine
- tensionless unwinder: allows to work with elastic backing materials, textiles when producing patches
This model allows middle sized production volumes but can be used as well as for small volume productions or to produce clinical samples. The software regulates besides batch documentation, the dosing of the pump, the web speed and the temperature in the individual drying zones. It can be optionally ordered with 21 CFR part11 complying user managment.
You plan to produce complex multi-layer patches?
You plan to produce ODF strips in an efficient way and to save one manufacturing step at the same time?
Specs MBCD 1.3-4.1
| Dimensions LxWxH | 2160 mm x 1071 mm x 1400 mm |
|---|---|
| Weight | ~ 1100 kg |
| Power supply | 400 V, 50…60 Hz, 6000 W, 3P5W |
| Substrates/web | – Non-elastic foils, paper, non-elastic textiles, – Thickness: 23…75 µm – web width = 250 mm – core diameter: 3” |
| Covering/backing foil | – Non-elastic foils, paper, non-elastic textiles, – Thickness: 23…75 µm – web width = 250 mm – core diameter: 3” |
| Generated laminate | – Non-elastic foils, paper, non-elastic textiles, – Thickness: 23…75 µm – web width = 250 mm – core diameter: 3” |
| Coating fluids | Newtonian solutions, dispersions Viscosity: 0,1…7 Pas |
| Coating width | 10…230 mm |
| Coating thickness | 40…1000 µm (wet) |
| Coating accuracy | +/- 1,5 µm for a 100 µm dry PSA coating |
| Coating speed | 0,01…0,8 m/min |
| Rewinding speed | 0,01…3 m/min |
| Dryer | Standard: Temperature [°C]: 20…105 +/- 0,5 Optional: Temperature [°C]: 20…120 +/- 0,5 PT100-controlled Digital temperature display Dryer length: 3.400 mm Drying time: depending on coating solution |
Output in comparison
| Output [units/min] | MBCD 1.3-1 | MBCD 1.3-2.1 | MBCD 1.3-2.2 | MBCD 1.3-3.1 | MBCD 1.3-3.2 | MBCD 1.3-4.1 |
|---|---|---|---|---|---|---|
| ODF strips 20x30mm | 16,5 | 20 | 33 | 33 | 33 | 200 |
| Patches 10cm², round | 4,2 | 5,1 | 8,4 | 8,4 | 8,4 | 68 |
Accessories
FOR MBCD 1.3-4.1
Doctor blade
For high viscous fluids
Multi-channel coating knife
For coatings with different patterns next to each other; needs an extra pumping unit TGP 1.3