Commercial production coating machine PA 540mm

Application

The PA 540 coating machine is designed for a mass production of transdermal drug delivery system (skin patches) and edible/ oral drug delivery film/ strips (mouth drug film/ strips) bulk without any following modification. You can set the machines parameters and control the whole coating process with the touchable and flexible display. The coating system, which takes a leading role in the market in light of its high accuracy, is suited to coating widths between 30 – 520mm.

Productive

The PA 540 machine is an ideal choice between PA 460/ 480 and PA 1200. Its output is 23 % higher than the PA460/ 480 at the same dryer length. Certainly, with the modular system concept, you can also lengthen the dryer to increase your production volumes. The output of a machine with a dryer length of 22 m is increased by 7 times compared to it adopted the 4,7m dryer. In other words, you can find the machine that is suitable for your production from two scales. 

Computerized

The commercial manufacture machine is not only high efficient, but also intelligent. In view of that, all of our commercial production equipment can be controlled by one person and all the operations, include control, and documentation and so on, as well as internet/ intranet connection for remote, are implemented by touch panel.

Customized

With its main purpose to satisfy your company’s needs, we offer you a variety of additional choices for the individually designed machine. Just go for the accessories to make full use of the equipment to meet your growing requirement.

Safety guarantee

The machine stands always as the bulwark against any dangerours situations by the production processes. With this purpose, gas sensors are installed in each dryer zone of the security control equipment. The concentration of gaseous solvents is continuously inspected at the input of the exhaust fan. When the concentration trespass the first level, the system will give an alarm via a siren to the controlling staff. If it trespasses critical level, all functions will stop working. Gas sensors are the masters of the machine.

Economical design

The patented dryer technique features a vertical u-shaped web path inside the dryer. This structure makes the machine compact therefore takes up less space: the machinery compartment on its left side containing the ultraprecise coating system and all further web handling components, while the right side is composed of the drying unit(s). That suggest, it takes up only one third of footprint compared to that of conventional machines. At the same time it is your economical choice. In that respect, easily allows dryers to be made in an explosively safe way, reduces solvent concentration in the dryer exhaust gas, thus eases production permits and reduces operation costs. Thanks to our dryer isolation design, which makes the best of energy and keep your working environment neat and tidy.

Friendly user interface

It’s worth mentioning that there is no complicated operation in our touch panel. Instead of that, you can see the visualization of each coil and stop it just by touching. In terms of safety, this intuitive user interface can reduce the possibility of misoperation. Meanwhile, the training costs will be reduced with the explicit user interface. Other than that, the position and angle of the panel can be adjusted. That is to conclude, you can adjust all the machine parameters like the web guidance and tension control and so on without moving. Thus mitigates the workload. What’s more, the software of the machine includes recipe databank and complies with 21CFR11. That prevents unauthorized persons from entering the system to access electronic records, change and delete electronic records and electronic signatures.

Basic components of machinery compartment standard equipment:

• Three unwinders:
  • Wind a carrier foil off: to be coated for the substrate
  • Unwind the covering/ protective foil/ backing foil
  • Optional unwinder for membrane
• Ultra-precise pump: For precisely feeding the viscous fluid into the coater units
• Optimags patented coating system: A modified dye coater for ultraprecise fluid spreading
• Maximum three rewinders:
  • A single or two rewinders is/ are devoted to rewind the final bulkware
  • Optional: Further one to rewind arising scrap foil
• Dryer : Patented air circulated oven is composed of up to 12 individual sections/ dryer cabin strung together with an intermediate u-shaped drying technique. Each modul contains an upper and a lower dryer zone with individidually adjustable temperature and air flow rate.
• Machine control : Siemens S7 PLC , WIN 10 based Human-Machine-Interface (HMI), software includes recipe databank and complies with 21CFR11.